Active Technowear Manufacturing Plant
For Active Technowear Manufacturing Plant in Erode, Tamil Nadu, Aim Enviro engineered a 400 KLD Dissolved Air Flotation (DAF) effluent treatment system, built to reliably separate suspended solids and oils from raw process effluent.
Client
Active Technowear Manufacturing Plant
Location
Erode, Tamil Nadu
Capacity
400 KLD
Category
DAF Systems
Overview
400 KLD DAF Effluent Treatment System
Active Technowear Manufacturing Plant required a dependable system to treat raw effluent generated from its manufacturing operations before discharge. Aim Enviro designed and commissioned a 400 KLD Dissolved Air Flotation (DAF) plant, using chemical dosing and flocculation to destabilize suspended and oily contaminants ahead of air-assisted separation.
The DAF unit uses a dedicated air saturation system to generate fine air bubbles that attach to flocculated particles, floating them to the surface for efficient sludge separation — resulting in clarified treated water ready for collection and further use or compliant discharge.
Scope of Work
What We Delivered
- Site assessment and effluent characterization for the manufacturing unit
- Design and engineering of a 400 KLD DAF treatment system
- Supply and installation of chemical dosing & flocculation equipment
- Installation of the air saturation system and DAF unit
- Commissioning of sludge separation and treated water collection systems
Technologies Used
At a Glance
Project Specifications
Client
Active Technowear Manufacturing Plant
Location
Erode, Tamil Nadu
Capacity
400 KLD
Core Technology
Dissolved Air Flotation (DAF)
Core Goals
- Treat 400 KLD of raw manufacturing effluent to meet discharge norms
- Remove suspended solids and oils efficiently via Dissolved Air Flotation
- Deliver a compact, reliable system suited to the plant's site layout
Key Challenges
- Handling variable oil and grease content typical of manufacturing effluent
- Achieving consistent flocculation across fluctuating flow rates
- Sizing the air saturation system for stable bubble formation at 400 KLD
Process
Treatment Workflow
Raw Effluent Collection
Chemical Dosing & Flocculation
Air Saturation System
DAF Unit
Sludge Separation
Treated Water Collection
Highlights
- Chemical dosing and flocculation tuned specifically for manufacturing effluent characteristics
- Dedicated air saturation system engineered for stable bubble formation at 400 KLD
- Compact DAF layout designed to fit within the plant's existing footprint
How We Work
Our Project Execution Methodology
Requirement Analysis
Understanding water quality, capacity, and application requirements for the project.
Water Testing & Site Study
Sampling and analyzing raw water or effluent, and assessing site conditions and constraints.
Design & Engineering
Detailed process design, equipment sizing, and engineering drawings tailored to the project.
Equipment Selection
Sourcing and specifying equipment matched to capacity, technology, and site requirements.
Installation & Commissioning
Mechanical and electrical installation, system integration, and trial runs.
Performance Testing
Validating output quality and system performance against design targets.
AMC & O&M Support
Ongoing maintenance, monitoring, and operational support after handover.
Key Benefits
Results That Matter
Gallery
Project Gallery
Collaboration
Project Partners
Delivered through close collaboration between Aim Enviro's engineering team and the client.
Need a DAF Effluent Treatment System?
Talk to Aim Enviro about designing a Dissolved Air Flotation system engineered for your manufacturing effluent.
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